FS3.0 Assembly Step-by-Step Instructions
1. Stabilizers, Console Mast, and Console
Hardware Needed for This Step:
a. Locate the Console Mast (122) and slide on the Console Mast Cover (82). Make sure the cover is facing the correct direction, as shown, before sliding onto mast. Wrap the end of the wire tie that exits the bottom of the mast around Wire Harness (94) that sits in the console mast frame bracket. Slowly pull the wire tie and Wire Harness (94) up from the bottom of the mast through the top while setting the mast into the console mast frame bracket. Be careful when installing the console mast to the mainframe so as not to pinch or cut the wiring harness; damage to the electronics may occur.
b. Install the console mast on the mainframe with five Socket Head Cap Bolts (#102), four Flat Washers (#44) ,one Curved Washer (#45), and five Split Washers (#46). Tighten using the Allen Wrench (#103). Snap the Console Mast Cover (82) in place against the plastic covers below.
c. Route the hand pulse wires (96) from the stationary handle bars (10, 11) through the Console Mast (122) as shown below. Attach the handles to the Console Mast (122) with four Button Head Socket Bolts (#43). Use the M5 Allen Wrench (#68) to tighten.
d. Connect the cables (94 & 96) to the Console (58) and install console onto the Mast (122) with four Phillips head screws (#53). Tighten using the Phillips Head Screw Driver (#68).
e. Secure the Front Stabilizer (12) and Rear Stabilizer (13) with four Socket Head Cap Bolts (#102), four Split Washers (#46) and four Flat Washers (#44). Tighten using the M5 Allen Wrench (#103).
2. Right Swing Arm
Hardware Needed for This Step:
a. Locate the Right Swing Arm (Upper, 8) and slide it through the Swing Arm Bushing (23); secure it to the Lower swing arm (6) with two Button Head Socket Bolts (#56) and two Nyloc Nuts (#55). Tighten using M5 Allen Wrench (#68).
b. Slide the Swing Arm Axle (22) through the console mast bushings, then through the Handle Bar Cover (78) and Lower swing arm (6). Attach with one Button Head Socket Bolt (#150), one Split Washer (#46), and one Flat Washer (#100). Tighten using the M5 Allen Wrenches (#68).
3. Left Swing Arm
Hardware Needed for This Step:
a. Locate the Left Swing Arm (Upper, 7) and slide it through the Swing Arm Bushing (23); secure it to the Lower swing arm (5) with two Button Head Socket Bolts (#56) and two Nyloc Nuts (#55). Tighten using M5 Allen Wrench (#68).
b. Slide the Handle Bar Cover (78) and Lower swing arm (5) over the Swing Arm Axle (22). Attach with one Button Head Socket Bolt (#150), one Split Washer (#46) and one Flat Washer (#100). Tighten using the M5 Allen Wrenches (#68). Note: It is important to use two Wrenches (#68), one on each end of the Axle (22), when tightening the Bolts (#150). Note: If there is a gap after assembling the swing arm, please install a C-ring at Location B as shown above.
c. Install the outer covers (79) with four Sheet Metal Screws (#52). Tighten using the Phillips Head Screw Driver (#68).
4. Pedal Arms Assemblies
Hardware Needed for This Step:
a. Locate the Right side Pedal Arm Assembly (2) and install onto the pedal axles’ large rotating wheel at the rear of the elliptical. Attach with one Button Head Socket Bolt (#98), one Split Washer (#46) and one Flat Washer (#44). Use the M5 Allen Wrench (#68) to tighten.
b. Locate the Carriage Bolt (#29) and slide it through the bracket at the front of the Pedal Arm Assembly (2) and Lower swing arm (6). Fasten a Nyloc Nut (#30) to the carriage bolt (#29) with the 19mm Wrench (#69).
c. Attach the Pedal Arm Covers (85, 86) onto the Pedal Arm Assembly (2) with one Sheet Metal Screw (#52). Tighten using the Phillips Head Screw Driver (#68).
d. Attach Rear Cover (125) onto the Pedal Arm Assembly (2) with one Phillips Head Screw (#53). Tighten with Phillips Head Screw Driver (#68).
e. Repeat the steps above for the left side pedal arm assembly.