SB2.5r Assembly

SB2.5r Step-by-Step Assembly Instructions

1. Frame, Console Mast, and Console

Hardware Needed for This Step:

a. First, connect the hand pulse wire (middle, 108) and hand pulse wire (upper, 94). Then join rear main frame (104) and front main frame (1) together using the Combination M5 Allen Wrench & Phillips Head Screw Driver (#68) to tighten six button head socket bolts (#32), six split washers (#35) together with six flat washers (#33).
b. Locate the console mast (2) and slide on the console mast cover (80). Make sure the cover is facing the correct direction, as shown below, before sliding onto mast. Install the wiring harness into the bottom of the mast and out the top. Be careful when installing the console mast to the main frame so as not to pinch or cut the wiring harness, damage to the console may occur.
c. Install the console mast on the mainframe using the 6mm Allen Wrench (#92) to tighten five socket head cap bolts (#112), five split washers (#35), four flat washers (#33) and one curved washer (#34). Snap the console mast cover (#80) down onto the plastic side covers.
d. Connect the cable (#93) to the console assembly (#47), then install the console onto the console mast (2) with four Phillips head screws (#41). using the Phillips head screw driver (#68) to tighten.

2. Handlebars, Pedals, and Stabilizer Tubes

Hardware Needed for This Step:

a. Use the 6mm Allen wrench (#92) to secure the front and rear stabilizers (5 & 6) on the mounting brackets with four socket head cap bolts (#112), four split washers (#35), and four flat washers (#33).
b. Use 14/15mm wrench (#69) to tighten the pedals (15 left and right) to the crank axle. The left pedal is a reverse thread and will screw in a counterclockwise direction. The pedals are marked with an R or L on the end of the threaded pedal axle. Make sure to tighten the pedals firmly or a clicking noise can occur during pedaling. It may be necessary to retighten the pedals after use, if clicking occurs.
c. Attach the left and right handles (100, 101) to the console mast (2) with four button head socket bolts (#32) using the Combination M5 Allen Wrench & Phillips Head Screw Driver (#68).

3. Seat and Rear Handlebars

Hardware Needed for This Step:

a. Secure the seat (19) on the sliding seat carriage with four Phillips head screws (#55).Tighten with the Combination M5 Allen Wrench & Phillips Head Screw Driver (#68). Install seat handle bar (7) on the sliding seat carriage by using M6 L Allen Wrench (#92) with four button head socket bolts (#61), going through the seat handle bar (7), four flat washers (#62), and four Nyloc nuts (#63). Tighten with the 14/15mm wrench (#69).
b. Install seat back bracket (3) on the seat handle bar (7) with by using M6 L Allen wrench (#92) two button head socket bolts (#61) going through the seat back mounting plate (54), then two flat washers (#62), and two Nyloc nuts (#63). Tighten with the 14/15mm wrench (#69).
c. Connect the hand pulse connector (108 and 95) as shown in the inset picture above.