Pre-Assembly
AIR650 Assembly Pack Checklist
Assembly
AIR650 Step-by-Step Assembly Instructions
1. Stabilizers
| Hardware Needed for This Step | |
| #84 | Hex Head Bolts (2 pcs) |
| #50 | Carriage Bolts (2 pcs) |
| #71 | Flat Washers (4 pcs) |
| #135 | Cap Nuts (2 pcs) |
a. Using the 14/15mm wrench (#100) fasten the front stabilizer (2) onto the main frame (1) with two sets of hex head bolts (#84) and flat washers (#71). Slide a washer onto the bolt and place it through the aligned holes in the front stabilizer. Only tighten slightly until you are able to make sure that both bolts fit into place, then you may fully tighten.
b. Use the same wrench to fasten the rear stabilizer (5) onto the main frame (1) with two sets of carriage bolts (#50), flat washers (#71), and cap nuts (#135). Align the holes on the rear stabilizer, slide a bolt through the holes from the bottom. Then add a washer and the cap nut. You may need to press against the bolt if there is any slippage.
2. Console Base
| Hardware Needed for This Step | |
| #90 | Phillips Head Screws (3 pcs) |
a. Above the flywheel is a computer cable (23), feed the cable carefully through the console base (10). Be careful to not pinch or break the wire as it controls the console input.
b. Use the screw driver (#93) to fasten the console base (10) onto the main frame (1) with three Phillips head screws (#90). You may find it helpful to gently pull the cable to one of the corners of the base so it does not get pinched in-between the screws.
3. Left & Right Handlebars
| Hardware Needed for This Step | |
| #136 | Bolt (2 pcs) |
| #81 | Flat Washer (2 pcs) |
| #75 | Nyloc Nut (2 pcs) |
| #148 | Spring Washer (2 pcs) |
a. Using the wrench (#95) fasten the left handlebar (3) and right handlebar (4) onto the main frame (1) using a spring washer (#148) for each side.
b. Attach the right handlebar (4) by aligning the end of the right handlebar to fit over the Rocker Link (8) the higher post into the hole on the main frame around the center of the flywheel. Once aligned, slide a bolt (#136) through the Rod End Bearing (64) and fasten with a flat washer (#81) and a Nyloc nut (#75). Repeat for the left side.
c. Use the 10mm wrench (#94) and an Allen wrench (#126) to secure all bolts and washers.
4. Console, Pedals, Seat
| Hardware Needed for This Step | |
| #58 | Phillips Head Screw (4 pcs) |
a. Carefully connect the Computer Cable (23) to the Console set (34). Be sure to add in 4 AA batteries before installing.
b. Use the Phillips screw driver (#93) fasten the console set (34) onto the console base (10) with four Phillips head screws (#58).
c. Use the wrench (#100) to fasten the left pedal (45L) onto the left crank arm (16L) and right pedal (45R) onto the right crank arm (16R) respectively. Note: The right pedal should be threaded on clockwise and the left pedal on counter-clockwise.
d. Use the wrench (#100) to fasten the seat (19) onto the sliding seat mount (7).
Battery Installation
The airbike console operates on 4 AA batteries (included). The battery compartment is located on the back side of the console.
Before Using
- Tighten all bolts/nuts securely to complete your installation.
- Adjust all four levelers so your unit sits flat on the ground for a stable ride. If placing on a mat or on carpet, then it may take time for your unit to settle into the floor padding and will not feel as stable as if placed on a hard surface.
- Make sure to tighten both pedals securely to the pedal crank arms as instructed.
- Once proper seat and handlebar height is selected, make sure to tighten securely for a solid feel.