TR6.6 Assembly

TR6.6 Assembly Pack Checklist

TR6.6 Step-by-Step Assembly Instructions

1. Main Base Frame

a. Remove all the parts from the carton and lay the main base frame on a flat, level surface.

2. Covers & Cables

a. Slide the plastic covers (R-42, L-43), over the left and right console mast upright tube.
b. Connect the upper cable (38) to the lower cable (39).

3. Upright Tubes

a. Attach and center a speed nut clip (#132) over the open hole of the base frame.
b. Slide the right console mast tube (4) into the base frame. Gently pull up the computer cable that exits the top of the tube as you slide it in to prevent pinching the cable. If the cable is pinched and partially severed, the treadmill's electrical system won't function properly. Repeat the process on the left side (you don't have to worry about a cable on this side).
c. Partially tighten all six button head bolts (#93) that are inserted from the sides, and two curved washers (#94) and two button head bolts (#93) from the front with the combination Allen Head wrench & Phillips Head screw driver (#96). Don't fully tighten these until the console is attached.

4. Cables

a. This step is easier is you have someone else helping to hold the console while you connect the wires. Connect the computer cable (38) to the mating connector (37) of the console.
b. Connect the cables (127) to mating cables (53) on the right side.
c. Connect the cable (152) to the mating cable (131).
d. Connect the cables (128) to mating cables (54).

5. Console Assembly

a. To attach the console, insert four washers (#148) and four button head socket bolts (#90) underneath the console. Tighten using the combination Allen Head wrench & Phillips Head screw driver (#96).

6. Covers

a. Go back and fully tighten the six button head bolts that connect the left and right console mast tubes to the base frame using the combination Allen Head wrench & Phillips Head screwdriver (#96).
b. Attach the console mast covers to the upright tubes (42, 43) with four tapping screws (#88) and two Phillips Head screws (#95). Tighten using the combination Allen Head wrench & Phillips Head screwdriver (#96).

Once your treadmill is fully assembled, be sure to check the belt lubrication before initial use by completing the following steps:

a. Ensure that your machine is off, and that the power is unplugged to minimize risk of injury.
b. Use one hand to hold the treadmill belt up just enough so that you can use your other hand to reach between the belt and deck and verify that lubrication is present.
c. If lubrication is present, you may continue normal use. If lubrication is not present, see our article: How to Lubricate Your Treadmill.

Grounding Instructions

This product must be grounded. If the treadmill should malfunction or breakdown, grounding provides a path of least resistance for electric current, reducing the risk of electric shock. This product is equipped with a cord having an equipment-grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This product is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug illustrated below. A temporary adapter that looks like the adapter illustrated below may be used to connect this plug to a 2-pole receptacle as shown below if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet, (shown below) can be installed by a qualified electrician. The green colored rigid ear-lug, or the like, extending from the adapter, must be connected to a permanent ground, such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.

• NEVER operate this treadmill without reading and completely understanding the results of any
  operational change you request from the computer.
• Understand that changes in speed and incline do not occur immediately. Set your desired work
  level on the computer console and release the adjustment key. The computer will obey the
  command gradually.
• NEVER use your treadmill during an electrical storm. Surges may occur in your household power
  supply that could damage treadmill components. Unplug the treadmill during an
  electrical storm as a precaution.
• Use caution while participating in other activities while walking on your treadmill; such as watching television, reading, etc. These distractions may cause you to lose balance which may result in serious injury.
• Do not use excessive pressure on console control keys. They are precision set to function properly with little finger pressure.

Safety Tether Cord

A safety tether cord is provided with this unit. It is a simple magnetic design that should be used
at all times. It is for your safety should you fall or move too far back on the tread-belt. Pulling this
safety tether cord will stop tread-belt movement. To use:

1. Place the magnet into position on the round metal portion of the console control head. Your
   treadmill will not start and operate without this. Removing the magnet also secures the treadmill
   from unauthorized use.
2. Fasten the plastic clip onto your clothing securely to assure good holding power. Note: The
   magnet has strong enough power to minimize accidental, unexpected stopping. The clip should
   be attached securely to make certain it does not come off. Be familiar with its function and
   limitations. The treadmill will stop, depending on speed, with a one to two step coast anytime
   the magnet is pulled off the console. Use the Stop / Pause switch in normal operation.

Failure to follow all guidelines may compromise the effectiveness of the exercise experience, expose
yourself (and possibly others) to injury, and reduce the longevity of the equipment.